The best way to understand the actual performance of EPS Cement Sandwich Panel in industrial scenarios is to look at real completed project results from different types of factories. Over the past years, thousands of factory projects of different scales and different industries have chosen this material, and all of them have achieved very satisfying results that far exceeded the plant owners’ initial expectations.
A 3000 square meter auto parts stamping factory is one of the most representative cases. The factory was located in an old industrial park, and the floor load bearing capacity of the plant building was limited. The original old brick partitions between the stamping workshops were seriously damaged after years of usage, and the noise transmission between workshops was very serious, which had a bad impact on worker health and production safety. The renovation team removed all the old brick walls and replaced them with EPS Cement Sandwich Panel. The total weight of the new partitions was less than 1/5 of the old brick walls, so no structural reinforcement work was needed. The entire partition renovation project was completed in only 10 days, and the factory only needed to stop production for 3 days to complete the final connection work. After the renovation, the noise level transmitted between stamping workshops dropped by more than 20 decibels, and the number of wall damage accidents caused by forklift impact dropped to zero. The factory owner calculated that they saved more than 120000 dollars in structural reinforcement cost and production shutdown loss compared with using traditional brick walls.
Another case is a 8000 square meter food processing factory that needed to build multiple independent production workshops that meet strict food hygiene standards. The EPS Cement Sandwich Panel’s moisture proof, mold proof and easy to clean performance perfectly met all their hygiene requirements. The fast installation speed allowed them to finish all partition construction work in less than 1 month, and the project passed the strict food safety hygiene inspection on the first attempt. After 5 years of operation, all the partition walls in the food processing workshops still remain in perfect condition, no mold, no peeling and no corrosion problems have ever occurred. The factory’s annual wall cleaning and maintenance cost is less than 10% of what they spent on their old walls.
The third case is a new energy battery factory that needed to build multiple independent fire isolation zones in its production plant. They chose 120mm thick EPS Cement Sandwich Panel as the fire partition material, which achieved a 4 hour fire resistance rating. This not only helped them pass the strict fire safety inspection for new energy factories smoothly, but also effectively separated different production processes, greatly improving the overall safety level of the plant. All these real project results fully prove that EPS Cement Sandwich Panel can deliver excellent performance and great value for factory projects of any scale and in any industry.
